Abstract:
Animal fat wastes from meat and leather industries have been currently recognized as good feed
stocks for the production of biodiesel due to their high fat content and less competition with food
products. Utilization of those industrial wastes for energy production has additional
environmental protection purposes.
This thesis study aims at optimization of process variables on biodiesel production by using oils
extracted from meat and leather industry animal fat wastes. Bones and other trimmings from
meat industries and limed fleshing wastes from leather industries were collected from Bahir Dar
slaughter house and Habesha Tanning PLC, Bahir Dar, Ethiopia.
Limed fleshing wastes were de-limed using 1% boric acid (weight basis on fleshing waste),
dried, chopped and subjected to thermal extraction of oil along with other wastes. The extracted
oil was characterized and degummed. The degumming was achieved by treating the oil with 2%
v/v phosphoric acid and 3% v/v distilled water. The degummed oil was characterized and since
the FFA level of the oil was greater than 1%, acid catalyzed esterification, achieved by treating
the oil with 2% H2SO4 and 6:1 methanol to oil molar ratio, was necessary prior to base catalyzed
transesterification. The FFA level of the oil was reduced to 0.76% during esterification process,
further reduced to 0.575% through the neutralization process of the esterified oil. After the
transesterification process the mixture of catalyst, excess methanol, glycerol and biodiesel was
separated using separating funnel.
The effect of parameters such as methanol to oil molar ratio, reaction temperature and amount of
catalyst used were investigated in this study. Finally, the optimum operating parameters were
methanol to oil molar ratio, 6:1, reaction temperature, 60oC and amount of catalyst used 0.75%
(weight basis on mass of oil).