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The MIG welding parameters are the foremost critical factors influencing the quality,
productivity, and cost of welding. The optimization of welding input process parameters for
getting more prominent weld quality within the metal inert gas welding of mild steel was
displayed. the input parameters of welding in these studies were welding current, welding
voltage, Gas flow rate; and welding speed. The the assessment of the wear by employing
image processing to analyze the scan of the worn of nozzle needs scan using a digital camera.
For measuring nozzle wear, a system based on digital image processing was developed.The
problem was solved by using the experimental test of parameters, and the output or the
response was got via exclusive regression research applied to evaluate the advanced artificial
neural network and genetic algorithm model yield. It was become discovered that the welding
strength expected employing the creating ANN model is also better than the alternative to do
this research primarily based on extraordinary regression evaluation. To reduce the number
of experimental runs, it was carried out on a MIG welding machine. For optimal weight, an
ANN model was created and trained with GA based on the input and output result values.
From the analysis of the result welding parameters, 118.69A welding current, 20.229V
welding speed, 10.407 cm/min, and gas flow rate of 19 L/min were obtained as optimum
values. Finally, a confirmation test was carried out by welding the specimens with the optimal
process parameters. The measured responses showed that the tensile strength 421.126 MPa,
nozzle diameter 20.673 mm, and hardness 71.214 HRB were chosen from the predicted
values. the nozzle diameter had an error of 0.043 to 0.306 from the predicted optimal value
and that the responses with this optimal value were better than the previous welding
parameters. After taking material that was made by company employees, determine its
hardness and tensile strength. As a result, this information's worth was less than what this
study's investigations revealed. The research has given the enterprise a 35% boost for the
previews because it was discovered to be preferable to what it had been utilizing.
Keywords: MIG, welding parameters, Artificial Neural Network, Genetic Algorithm, Wear
Rate, Hardness, Tensile Strength |
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