Abstract:
This work presents and develops an improvement of boiler performance essentials by identifying the
avoidable heat loses, and targeting to the problem areas. Higher institutions are large consumers of
energy at high annual cost. From the principle, energy save is energy produce, it is believed whenever a
wasted heat is observed at a given plant, it is wise to install a means of a waste heat exchangers. From
the terms of reference, applied in this work - the Bahirdar Institute of Technology and Textile factory, the
major energy loss areas, has been found to be the steam generating boilers.
This thesis identified, particularly, the energy losses of the existing student mess boiler system by
conducting visual inspection; interview and testing the boiler feed water quality using available
measuring instruments. The Salient findings of the study have been depicted; the boiler systems work
improperly because of: untreated feed water, absence of monitoring and schedule maintenance program,
lack of trained boiler operator and high purging steam to the atmosphere at the end of each operation.
The boilers in all institutions never achieve their design objective due to improper execution or poor
workmanship. Using the boilers efficiently is a necessity to keep the institution be competitive, clean, and
at their peak of productivity.
Throughout this project various attempts have been made to improve the boiler essentials, and proposed
significant energy saving measures. Proper cleaning and regular maintenance is needed to reduce fouling
and avoid corrosion. Lesser the fouling, the main cause for lower heat transfer, is the lesser will be the
wastage of energy and the highest will be the efficiency. More attention has been paid towards the
purging steam, thus a direct contact concentric tube heat exchanger has been manufactured and tested.
It has been proved an amount of 135 497MJ of energy is saved per annum from purging steam to the
atmosphere for nothing, which can be used different low temperature applications (such as laboratory,
office, work shop, cafeteria ). For more yield and compactness of volume per unit area, a computer aided
thermal design of shell and tube heat exchanger, using a C++ program has been developed to tap the
wasted heat from the boiler. Application of this program can help to predict a new heat exchanger of the
same nature in all institutions throughout the country.